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Forklift batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The forklift nameplate would state the right truck voltage, the maximum amp-hour capacity and the lowest battery weight. The lift truck Operating Manual would likewise have the right battery information intended for the lift truck.
There are 2 common types of electric lift truck batteries: Sealed or Flooded. A sealed battery is also known as "maintenance free" or VRLA and does not require the adding of water. Sealed batteries however utilize a chemical reaction so as to maintain correct fluid level all through the life of the battery. A flooded battery requires water to be added regularly so as to ensure the exact electrolyte level in the battery.
The majority of lift trucks are able to accommodate many different sizes of battery. If selecting the battery, it should be chosen in order to fit within the measurements of the battery compartment. Most battery providers could offer a battery list of right sizes which are suggested for your particular lift truck.
With electric lift trucks, the battery is also used as a counterweight. The capacity of the forklift will be based upon precise least weights of the battery. Abide by the details specified on the lift truck nameplate to ensure you are utilizing a battery that meets minimum weight specified.
Battery chargers should be rightly matched to the specific battery which is being charged. It is imperative to be able to guarantee the charger has sufficient amp-hour capacity to be able to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity needs to be with 10% of the amp-hour capacity of the battery to be able to guarantee the most efficient charging. Previous to commencing the charging cycle, be positive the battery is first connected to the charger. Always check the battery details such as the amp-hour capacity, the battery weight and voltage with the information provided on the battery nameplate.
Always check so as to see if the right kind of charger is being utilized in order to charge the battery. Nearly all of the newer chargers could safely charge many kinds of batteries and would thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for example to be able to charge only flooded batteries can be unsafe if utilized for sealed batteries and damage to both charger and battery will take place. It is a good habit to initially check the instruction plate on the charger in order to make positive it can accept the type of battery you want to charge.
When dealing with flooded batteries, it is best to just add the required water once the battery has been charged. This practice would stop the spattering of electrolyte out of the battery as it is being charged.
Some information designed for improving the life of a battery consist of: at all times keep the battery clean regardless of kind and for flooded batteries particularly, keep their fluid levels maintained. One more common rule is to charge the battery and let it rest for an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge so as to keep all the cells maintained at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity prior to recharging.
Electric forklifts could be outfitted together with different devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which will disable the lifting circuit and sound an alarm to notify once the battery has been discharged to a present level. There are more simple gas gauge meters on the market also. Using such monitoring equipments would help prevent battery and truck damage from severely discharging the battery through use.
