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Without doubt, forklift components would eventually wear out and require replacing. The choice of purchasing new parts could become costly so another idea is to purchase used components. This can save much cash in the long run. It is a good idea to buy used lift truck components which have been remanufactured. These parts would ensure that you are getting components that will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken parts is a more cost effective way overall as opposed to rebuilding. With rebuilding parts, only the components which are worn out or broken get replaced, which means that other wearable parts could break down soon after acquisition.
Remanufactured parts are cleaned after being taken apart and have the unusable parts replaced. This method could offer the best guarantee for second-hand parts. All wearable components are replaced regardless of age or wear which is another rationale why reproduced parts generally run so much better. Whatever part within the part is brand new and this offers much longer life to the used part. Based on the forklift components which are being redone, the cleaning process and the entire remanufacturing process will vary.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Several engine components such as rings, pistons, spark plugs, filters, valves, and valve springs can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are one more item that is oven cleaned after being disassembled. The transmission is then washed. A comprehensive inspection is performed to be able to check for any cracks. Seals, bearings and bushings are all replaced. Normally, the replacement components used on transmission parts meet OEM specifications.
Wearable parts
Some lift truck components like for instance the water pump, torque converters, the alternator, steer axles and the starter can be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This card can also be remanufactured with replacing all aged and worn out components. Unlike various forklift parts the control card could only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are thoroughly inspected upon reassembly to guarantee they are in top condition previous to being sold. It is essential when acquiring remanufactured components to be certain they have undergone the proper testing and inspection procedures. On certain larger parts like transmissions, steer axles and engines, OEM specification replacement components must be utilized.
The forklift dealer can ensure that the parts they have remanufactured meet the OEM specifications. This would likewise guarantee the parts meet industry standards. Many details go into remanufacturing second-hand parts. This attention to detail provides more serviceability out of reproduced parts compared to the parts that were simply rebuilt.
